Processing Texts

Injection molding

PREPROCESSING

Drying recommended = Yes, if moisture content of resin exceeds recommended level
Drying temperature = 80°C
Drying time, dehumidified dryer = 2-4 h
Processing moisture content = <0.2 %

PROCESSING

Melt temperature optimum = 295°C
Melt temperature range = 285-305°C
Mould temperature optimum = 80°C
Mould temperature range = 50-100°C
Maximum Screw tangential Speed : 0.15 m/s
Flow front speed : 150 mm/s
Hold pressure optimum : 85 MPa
Hold pressure range : 50-100 MPa
Back pressure : low
Hold pressure time : 2.5 s/mm
Maximum hold-up time : 10 min

Rheological properties	dry / cond	Unit	Test Standard
Moulding shrinkage, parallel	0.7 / *	%	ISO 294-4, 2577
Moulding shrinkage, normal	0.8 / *	%	ISO 294-4, 2577

Mechanical properties	dry / cond	Unit	Test Standard
Tensile Modulus	5000 / 3300	MPa	ISO 527-1/-2
Stress at break	110 / 72	MPa	ISO 527-1/-2
Strain at break	3.8 / 9	%	ISO 527-1/-2
Flexural Modulus	4400 / 3120	MPa	ISO 178
Charpy impact strength			ISO 179/1eU
23°C	73 / 76	kJ/m²
-30°C	- / 71	kJ/m²
Charpy notched impact strength			ISO 179/1eA
23°C	13 / 17	kJ/m²
-30°C	9 / 7	kJ/m²
-40°C	- / 6	kJ/m²
Izod notched impact strength			ISO 180/1A
23°C	13 / -	kJ/m²
-40°C	6 / -	kJ/m²

Thermal properties	dry / cond	Unit	Test Standard
Melting temperature, 10°C/min	263 / *	°C	ISO 11357-1/-3
Temp. of deflection under load			ISO 75-1/-2
1.8 MPa	240 / *	°C
0.45 MPa	221 / *	°C
Vicat softening temperature, 50°C/h, 50N	215 / *	°C	ISO 306
Coeff. of linear therm. expansion, parallel	40 / *	E-6/K	ISO 11359-1/-2
Coeff. of linear therm. expansion, normal	120 / *	E-6/K	ISO 11359-1/-2

Flammability	dry / cond	Unit	Test Standard
Burning Behav. at 1.5mm nom. thickn.	HB / *	class	IEC 60695-11-10
Thickness tested	1.5 / *	mm	IEC 60695-11-10
Burning Behav. at thickness h	HB / *	class	IEC 60695-11-10
Thickness tested	0.8 / *	mm	IEC 60695-11-10

Electrical properties	dry / cond	Unit	Test Standard
Dissipation factor, 100Hz	270 / 180	E-4	IEC 60250

Other properties	dry / cond	Unit	Test Standard
Humidity absorption, 2mm	1.9 / *	%	Sim. to ISO 62
Density	1190 / -	kg/m³	ISO 1183

VDA Properties	Value	Unit	Test Standard
Burning rate, Thickness 1 mm	44	mm/min	ISO 3795 (FMVSS 302)

Acids
	Acetic Acid (5% by mass) (23°C)
	Citric Acid solution (10% by mass) (23°C)
	Lactic Acid (10% by mass) (23°C)
	Hydrochloric Acid (36% by mass) (23°C)
	Nitric Acid (40% by mass) (23°C)
	Sulfuric Acid (38% by mass) (23°C)
	Sulfuric Acid (5% by mass) (23°C)
	Chromic Acid solution (40% by mass) (23°C)
Bases
	Sodium Hydroxide solution (35% by mass) (23°C)
	Sodium Hydroxide solution (1% by mass) (23°C)
	Ammonium Hydroxide solution (10% by mass) (23°C)
Alcohols
	Isopropyl alcohol (23°C)
	Methanol (23°C)
	Ethanol (23°C)
Hydrocarbons
	n-Hexane (23°C)
	Toluene (23°C)
	iso-Octane (23°C)
Ketones
	Acetone (23°C)
Ethers
	Diethyl ether (23°C)
Mineral oils
	SAE 10W40 multigrade motor oil (23°C)
	SAE 10W40 multigrade motor oil (130°C)
	SAE 80/90 hypoid-gear oil (130°C)
	Insulating Oil (23°C)
Standard Fuels
	ISO 1817 Liquid 1 - E5 (60°C)
	ISO 1817 Liquid 2 - M15E4 (60°C)
	ISO 1817 Liquid 3 - M3E7 (60°C)
	ISO 1817 Liquid 4 - M15 (60°C)
	Standard fuel without alcohol (pref. ISO 1817 Liquid C) (23°C)
	Standard fuel with alcohol (pref. ISO 1817 Liquid 4) (23°C)
	Diesel fuel (pref. ISO 1817 Liquid F) (23°C)
	Diesel fuel (pref. ISO 1817 Liquid F) (90°C)
	Diesel fuel (pref. ISO 1817 Liquid F) (>90°C)
Salt solutions
	Sodium Chloride solution (10% by mass) (23°C)
	Sodium Hypochlorite solution (10% by mass) (23°C)
	Sodium Carbonate solution (20% by mass) (23°C)
	Sodium Carbonate solution (2% by mass) (23°C)
	Zinc Chloride solution (50% by mass) (23°C)
Other
	Ethyl Acetate (23°C)
	Hydrogen peroxide (23°C)
	DOT No. 4 Brake fluid (130°C)
	Ethylene Glycol (50% by mass) in water (108°C)
	1% nonylphenoxy-polyethyleneoxy ethanol in water (23°C)
	50% Oleic acid + 50% Olive Oil (23°C)
	Water (23°C)
	Water (90°C)
	Phenol solution (5% by mass) (23°C)